Workstation Cranes

Workstation cranes are lightweight, modular lifting systems designed for high-frequency, repetitive material handling tasks in localized work areas. These cranes are typically installed above workstations and allow one or two operators to move loads effortlessly and efficiently. With low rolling resistance and customizable track layouts, workstation cranes provide ergonomic, safe, and cost-effective lifting solutions for a variety of industries.

Workstation cranes are ideal for light-duty operations, offering precise control and smooth movement. They are commonly found in assembly lines, laboratories, maintenance zones, and packaging stations where fast, repetitive, and accurate lifting is needed.

Main Components

  • Runway Tracks: Installed overhead or supported by columns

  • Bridge Beam: Moves perpendicular to runway; supports hoist

  • End Trucks: Guide the bridge along the runway

  • Hoist: Usually an electric chain hoist for lifting/lowering

  • Trolley: Carries the hoist along the bridge beam

  • Control System: Pendant or remote for operating the crane

  • Power Supply System: Cable festoon or conductor bar

 

Technical Specifications

ItemSpecifications
Load Capacity125 kg – 2 tons
SpanUp to 10 meters
Bridge TravelManual or Motorized
Hoist TypeElectric Chain Hoist
Track MaterialAluminum Alloy / Steel
Mounting OptionsCeiling Suspended / Freestanding
Power SupplyCable Festoon / Conductor Bar
Control MethodPendant Control / Wireless Remote
Operating EnvironmentIndoor
Application FrequencyHigh (Repetitive Tasks)

 

Key Features

  • Modular Design
    Easily expandable and reconfigurable based on changing workflow needs.

  • Lightweight Yet Strong
    Constructed with high-strength steel or aluminum, offering low rolling resistance and high load capacity.

  • Smooth, Ergonomic Operation
    Enables manual or assisted movement with minimal effort, improving worker comfort and safety.

  • High Precision
    Ideal for delicate or repetitive operations requiring accurate load positioning.

  • Flexible Installation
    Can be ceiling-mounted or floor-mounted; adaptable to most building structures.

  • Quick Assembly & Low Maintenance
    Simple structure reduces installation time and maintenance effort.

  • Cost-Effective Material Handling
    Enhances productivity without the complexity and cost of large crane systems.

  • Compatibility
    Works seamlessly with electric chain hoists or vacuum lifters to meet diverse lifting needs.

 

Advantages

  • High Efficiency: Ideal for high-frequency, short-distance lifting operations

  • Low Operating Force: Lightweight structure and low rolling resistance ensure easy manual control

  • Customizable Design: Modular rails and flexible layouts for various workspace requirements

  • Space-Saving: Ceiling-mounted or freestanding options available

  • Improved Ergonomics: Reduces physical strain and risk of injury for operators

  • Easy Installation: Quick assembly with minimal structural modifications

 

Comparison with Other Cranes

FeatureWorkstation CraneOverhead CraneGantry Crane
Lifting CapacityLight-duty (≤2 tons)Medium to heavy (up to 200 tons)Medium to heavy (up to 200 tons)
Installation MethodModular / Pre-engineeredIntegrated with building structureGround-based with rails or wheels
Application AreaLocal workstation zonesLarge industrial spacesOutdoor or open areas
Movement TypeManual / ElectricElectricElectric
Cost & InstallationLowMedium to HighMedium to High
FlexibilityHigh (custom layouts)MediumMedium

 

Applications

  • Assembly Lines

  • Electronic Manufacturing

  • Automobile Component Handling

  • Packaging and Logistics

  • Maintenance Workshops

  • Aerospace and Medical Device Assembly

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