Travelling Gantry Crane

A travelling gantry crane is a powerful and flexible lifting solution designed for industrial applications where heavy-duty, large-scale lifting is required. Unlike traditional cranes, the travelling gantry crane can move along rails, making it perfect for operations in large areas such as warehouses, shipyards, and construction sites. It is equipped with high-capacity hoists, advanced control systems, and customizable configurations that ensure precise and safe handling of loads.

The travelling gantry crane offers great adaptability, capable of lifting substantial weights while moving along an extended path. Whether you’re dealing with heavy materials, machinery, or large-scale equipment, this crane is built to perform. Available with both single and double girder designs, it allows for flexible customization in lifting capacity, span, and height to match your specific requirements.

Main Components

A gantry crane consists of several essential structural and mechanical components:

  • Main Girder: A horizontal beam designed to bear the weight of the hoisting trolley, available in both single and double girder configurations.

  • Supporting Legs: Vertical columns that uphold the main girder and facilitate its connection to the ground rails or wheels.

  • End Carriages/Wheels: Positioned at the bottom of the supporting legs, these enable the crane to move along the tracks or ground surface with ease.

  • Hoisting Trolley: Travels along the girder, carrying the hoist that is responsible for lifting and lowering materials.

  • Hoist: The lifting device, which can either be a wire rope or chain hoist, is responsible for elevating the load.

  • Electrical System: Powers all crane functions and consists of control panels, motors, wiring, and other essential components.

  • Control Options: Includes pendant control, remote control, or an operator cabin, depending on the specific operational requirements.

 

Technical Specifications

ItemSpecifications
Lifting Capacity≤ 200 tons
Lifting Height≤ 36 meters
Span≤ 50 meters
Crane OptionsSingle Girder / Double Girder
Girder DesignProfile or Box Girder
Rope OptionsSynthetic Rope (Standard) / Wire Rope (Optional)
Hoisting Motor2-Speed Hoisting (Standard) / Variable Frequency Drive (Optional)
Temperature Range+5°C to +40°C (Standard)
Paint Coating70 µm Epoxy Powder Coating with Anodized Aluminum Frame
Hooks StandardDIN 15401
Trolley TypeSingle Girder or Double Girder Crane
Power SupplyDrag Chain or Flat Cable
Control OptionsPendant Control / Remote Control / Operator Cabin
Integrated Smart FeaturesHook Centering, Obstacle Prevention, Auto-Follow
EnvironmentIndoor & Outdoor

 

Key Advantages

  • Impressive Lifting Capacity: Capable of lifting substantial loads up to 200 tons with ease.

  • Ideal for Outdoor Use: Designed to operate in environments lacking overhead structures.

  • Flexible Design: Can be customized for various span lengths, lifting heights, and rail configurations to meet specific needs.

  • Cost-Effective Setup: Eliminates the need for additional support beams, reducing installation costs.

  • Variety of Control Options: Choose from manual, remote, or operator cabin control for versatile operation.

  • Enhanced Efficiency: Equipped with fast lifting speeds and smart features to optimize productivity and handling.

 

Comparison with Other Crane Types

FeatureGantry CraneOverhead CraneJib Crane
Support TypeFreestanding legs on groundSupported by building structureMounted to wall or column
InstallationEasy, no building structure requiredRequires runway beamsFixed position
SpanUp to 50 metersUp to 30 metersLimited
Load CapacityVery high (up to 200 tons)HighLow to moderate
MobilityExcellent (rail or tire mounted)Fixed to runway beamsLimited swivel range
Outdoor UseIdealLimitedRare

 

Typical Applications

  • Shipbuilding and Maintenance Docks – Ideal for lifting and positioning heavy ship components with precision in confined spaces.

  • Steel Manufacturing Facilities – Provides efficient lifting of raw materials, machinery, and finished steel products.

  • Port Container Handling and Loading/Unloading – Facilitates the quick and safe handling of containers and cargo at busy port terminals.

  • Precast Concrete Production Sites – Enhances productivity in lifting and assembling heavy concrete precast elements in construction yards.

  • Large-Scale Equipment Assembly Zones – Ensures smooth handling of large machinery and equipment during assembly and integration.

  • Heavy-duty Industrial Storage Warehouses – Supports heavy lifting and transport of materials and products within industrial storage areas.

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