100 Ton Overhead Crane

The 100-ton overhead crane is engineered for heavy-duty industrial applications where maximum lifting capacity is essential. Designed to handle loads up to 100 tons, this crane is ideal for large-scale operations in sectors like steel manufacturing, construction, and shipbuilding. With its robust structure and powerful lifting mechanism, this crane ensures precise, reliable performance even in the most demanding environments.

Whether you need to lift heavy steel beams, equipment, or other massive loads, the 100-ton overhead crane delivers unmatched lifting power and efficiency, reducing downtime and boosting productivity.

Main Components

  • Main Girder: This horizontal beam supports the hoisting trolley and is available in both single and double girder configurations.

  • Supporting Legs: Vertical columns that uphold the main girder, connecting it to the ground tracks or wheels.

  • End Carriages / Wheels: Located at the base of the legs, these components enable the crane to move smoothly along the rails or ground surfaces.

  • Hoisting Trolley: The trolley travels along the girder and carries the hoist responsible for lifting and lowering heavy loads.

  • Hoist: The lifting mechanism, which can be either a wire rope or chain hoist, is designed to handle heavy loads.

  • Electrical System: This system drives all crane movements, consisting of motors, control panels, and wiring.

  • Control Options: Operators can control the crane using pendant controls, wireless remote control, or an operator cabin, depending on the operational requirements.

 

Technical Specifications

ItemSpecifications
Lifting Capacity≤ 200 tons
Lifting Height≤ 36 meters
Span≤ 50 meters
Crane OptionsSingle Girder / Double Girder
Girder DesignProfile or Box Girder
Rope OptionsSynthetic Rope (Standard) / Wire Rope (Optional)
Hoisting Motor2-Speed Hoisting (Standard) / Variable Frequency Drive (Optional)
Temperature Range+5°C to +40°C (Standard)
Paint Coating70 µm Epoxy Powder Coating with Anodized Aluminum Frame
Hooks StandardDIN 15401
Trolley TypeSingle Girder or Double Girder Crane
Power SupplyDrag Chain or Flat Cable
Control OptionsPendant Control / Remote Control / Operator Cabin
Integrated Smart FeaturesHook Centering, Obstacle Prevention, Auto-Follow
EnvironmentIndoor & Outdoor

 

Key Advantages

  • Impressive Lifting Capacity: Capable of lifting heavy loads, with a maximum capacity of 200 tons.

  • Outdoor-Friendly: Ideal for use in open environments where there is no overhead structure.

  • Tailored Design: Can be customized to fit various span lengths, lifting heights, and track configurations.

  • Economical Installation: Does not require the construction of support beams, making installation cost-effective.

  • Flexible Control Options: Offers manual operation, wireless remote control, or cabin control for optimal versatility.

  • Enhanced Productivity: Provides quick lifting speeds and advanced features that streamline material handling.

 

Comparison with Other Crane Types

FeatureGantry CraneOverhead CraneJib Crane
Support TypeFreestanding legs on groundSupported by building structureMounted to wall or column
InstallationEasy, no building structure requiredRequires runway beamsFixed position
SpanUp to 50 metersUp to 30 metersLimited
Load CapacityVery high (up to 200 tons)HighLow to moderate
MobilityExcellent (rail or tire mounted)Fixed to runway beamsLimited swivel range
Outdoor UseIdealLimitedRare

 

Typical Applications

  • Shipbuilding and Maintenance Facilities
    Ideal for large-scale shipbuilding projects, maintenance, and repairs. These cranes provide robust lifting power to handle heavy parts and materials, improving operational efficiency in maritime industries.

  • Metal Fabrication Workshops
    Perfect for steel and metal processing operations, where precision lifting and movement are critical for shaping and assembling metal components. Designed to withstand harsh working conditions and deliver high lifting capacities.

  • Port Container Handling and Transfer
    Used in loading and unloading containers at ports, these cranes provide the speed and reliability needed to move cargo efficiently, reducing downtime and ensuring timely delivery of goods across shipping terminals.

  • Precast Concrete Production Areas
    Crucial for the heavy lifting required in concrete casting and molding operations, these cranes ensure smooth handling of large concrete slabs and components, aiding in fast construction schedules.

  • Heavy Machinery Assembly Zones
    Engineered for lifting and transporting large machinery and components, these cranes are indispensable in assembly lines for industrial equipment, contributing to faster build times and better productivity.

  • Industrial Storage and Distribution Centers
    Designed for heavy-duty lifting in warehouses and logistics hubs, they facilitate the safe and efficient movement of materials, reducing operational bottlenecks and improving overall workflow.

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