Wire Rope Hoist Crane

Wire rope hoist cranes are a powerful type of overhead lifting equipment designed for high-load, high-cycle industrial applications. They utilize a wire rope wound around a drum for lifting and lowering loads. Compared to chain hoist cranes, wire rope hoists offer higher lifting capacity, faster speeds, and longer duty cycles, making them ideal for demanding environments such as steel plants, heavy machinery workshops, and manufacturing lines.

They are available in both single girder and double girder configurations and can be customized to fit various operating conditions.

Main Components

  • Wire Rope Hoist: The central lifting unit that uses a drum to wind and unwind the wire rope for vertical movement.

  • Lifting Rope: Standard synthetic rope with optional high-strength steel wire rope for heavy-duty lifting.

  • Trolley: Carries the hoist and moves horizontally along the crane’s girder (available in single or double girder form).

  • Main Girder: The horizontal beam that supports the trolley and hoist; available in profile or box girder designs.

  • End Carriages: House the wheels that allow the crane to travel along the rails.

  • Hooks: Made according to DIN 15401 standard for secure lifting.

  • Control System: Operated via pendant control, remote control, or integrated smart features.

  • Electrical System: Includes motors, wiring, and optional smart functions like hook centering and obstacle prevention.

 

Technical Specifications

ParameterDetails
Lifting CapacityUp to 50 tons
Lifting HeightUp to 24 meters
SpanUp to 30 meters
Crane TypeSingle Girder or Double Girder
Girder DesignProfile Girder or Box Girder
Lifting RopeSynthetic Rope (Standard), Steel Wire Rope (Optional)
Hoisting Motor2-Speed (Standard), Variable Frequency (Optional)
Operating Temperature+5°C to +40°C
Paint Coating70 µm epoxy resin powder-coated anodized aluminum
Hook StandardDIN 15401
Trolley TypeCompatible with Single or Double Girder
Power SupplyFlat Cable or Drag Chain
Control OptionsPendant Control or Wireless Remote Control
Smart FeaturesHook Centering, Obstacle Prevention, Auto-Follow Function
EnvironmentSuitable for Indoor and Outdoor Applications

 

Key Advantages

  • High Lifting Capacity: Typically from 1 ton up to dozens of tons, or even higher for special applications

  • Suitable for Complex Working Conditions: Performs reliably under high-frequency and high-intensity operations

  • Long Service Life: Steel wire rope offers excellent wear resistance, ideal for long-term continuous use

  • Fast Lifting Speed: Ensures higher efficiency, especially beneficial for long lifting strokes

  • Highly Customizable: Flexible design options to suit different rail systems and working environments

 

Comparison with Other Cranes

FeatureWire Rope Hoist CraneChain Hoist CraneJib CraneWorkstation Crane
Lifting CapacityMedium to Heavy (up to 80 tons)Light to Medium (typically <5 tons)Light (up to 2 tons)Light (up to 2 tons)
Lifting SpeedFastModerateSlow to ModerateModerate
DurabilityHigh (continuous use)MediumMediumMedium
Hoist TypeWire rope (synthetic/steel)ChainChain or manualChain
Best ApplicationIndustrial plants, manufacturing linesWarehouses, maintenanceWorkstations, local liftingAssembly lines, labs
InstallationRequires runway or gantrySimple installWall/floor mountedModular structure
CustomizationHighMediumLowMedium

 

Application Industry

Wire rope hoist cranes are widely used across various industries that require safe and efficient handling of heavy loads. Common application areas include:

  • Steel and metal processing plants

  • Equipment manufacturing workshops

  • Heavy machinery assembly lines

  • Infrastructure and construction projects

  • Warehousing and logistics centers

  • Power plants and mining operations

With flexible configuration options and intelligent features, the wire rope hoist crane system is an ideal solution for projects that demand performance, reliability, and safety.

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