Custom Gantry Crane

Our custom gantry cranes are engineered to deliver reliable and efficient lifting tailored to your unique operational requirements. Whether you need specific load capacities, span lengths, or height configurations, these cranes provide a fully customizable solution for manufacturing plants, construction sites, warehouses, and heavy-duty industrial applications. Built with high-strength materials and advanced engineering, they ensure safe, precise, and smooth lifting, helping you enhance productivity while minimizing operational downtime.

Main Components

A custom gantry crane consists of several essential structural and mechanical components:

  • Main Girder: The primary horizontal beam that carries the hoisting trolley, available in single or double girder configurations.

  • Supporting Legs: Vertical columns that uphold the main girder and are anchored to ground rails or wheels.

  • End Carriages / Wheels: Positioned at the base of the supporting legs, enabling smooth movement of the crane along rails or the floor.

  • Hoisting Trolley: Travels along the main girder, carrying the hoist responsible for lifting and lowering loads.

  • Hoist: Available as a wire rope or chain hoist, performing the essential lifting operations.

  • Electrical System: Provides power to all crane functions, including motors, cabling, and control panels.

  • Control Options: Can be operated via pendant control, wireless remote control, or an operator cabin, depending on operational requirements.

 

Technical Specifications

ItemSpecifications
Lifting Capacity≤ 200 tons
Lifting Height≤ 36 meters
Span≤ 50 meters
Crane OptionsSingle Girder / Double Girder
Girder DesignProfile or Box Girder
Rope OptionsSynthetic Rope (Standard) / Wire Rope (Optional)
Hoisting Motor2-Speed Hoisting (Standard) / Variable Frequency Drive (Optional)
Temperature Range+5°C to +40°C (Standard)
Paint Coating70 µm Epoxy Powder Coating with Anodized Aluminum Frame
Hooks StandardDIN 15401
Trolley TypeSingle Girder or Double Girder Crane
Power SupplyDrag Chain or Flat Cable
Control OptionsPendant Control / Remote Control / Operator Cabin
Integrated Smart FeaturesHook Centering, Obstacle Prevention, Auto-Follow
EnvironmentIndoor & Outdoor

 

 

Key Advantages

  • Impressive Lifting Capacity: Capable of managing heavy loads of up to 200 tons.

  • Ideal for Outdoor Use: Designed for environments without existing overhead structures.

  • Flexible Customization: Can be tailored to various spans, heights, and rail configurations.

  • Economical Installation: Eliminates the need for constructing support beams.

  • Multiple Control Options: Compatible with manual operation, remote control, or operator cabin setups.

  • Enhanced Efficiency: Fast lifting speeds combined with intelligent features boost overall productivity.

 

 

Comparison with Other Crane Types

FeatureGantry CraneOverhead CraneJib Crane
Support TypeFreestanding legs on groundSupported by building structureMounted to wall or column
InstallationEasy, no building structure requiredRequires runway beamsFixed position
SpanUp to 50 metersUp to 30 metersLimited
Load CapacityVery high (up to 200 tons)HighLow to moderate
MobilityExcellent (rail or tire mounted)Fixed to runway beamsLimited swivel range
Outdoor UseIdealLimitedRare

 

 

Typical Applications

  • Shipbuilding and Repair Yards

  • Steel Fabrication Plants

  • Container Loading/Unloading at Ports

  • Precast Concrete Assembly Yards

  • Large Equipment Assembly Areas

  • Heavy Industrial Warehouses

Ask For A Quick Quote

We will contact you within 1 working day, please pay attention to the email with the suffix “@yhoverheadcranes.com”.